Iron & Fire

In the heart of the Ozarks, traditional knife and gunsmith Daniel Casey breathes new life into a 200-year old classic as he crafts a custom "Poor Boy"...

As ironsmith Daniel Casey begins to craft a replica of the very first Bowie knife ever made, he has a big pair of boots to fill. After all, Arkansas i...

Daniel has been given a new challenge: create an 18th century North Carolina style rifle for a professional shooter. Due to the need for extreme accur...

Daniel has been given the task to replicate a Damascus steel blade dagger using forging techniques that haven't changed for centuries. Favored by Samu...

Daniel crafts a custom "smooth bore" shotgun, made with locally harvested walnut. This short-range weapon was the gun of choice for soldiers in the Re...

Daniel tackles an iconic and challenging Native tool: The Pipe Tomahawk. Meanwhile, Daniel's worried about flooding on his property and cooks up an ex...

Daniel sets out to build a cannon from salvaged materials and it's going to have some fearsome firepower. But first, Daniel has to help a friend with...

Daniel works on an 1850's percussion rifle for a very particular client. While working on the restoration, Daniel and the guys find time for a friendl...

Daniel travels to Kentucky to work with his mentor on a powerful Bear Pistol. Normally taking four weeks to build, Daniel only has four days to get th...

As winter settles into the Ozarks, Daniel is hard at work forging an Early American-style grease lamp. At the same time, Daniel's tackling a rare 1842...

The Casey boys are invited on a traditional hog hunt, and Daniel forges the ultimate spear for the occasion. Meanwhile, Daniel gets some quality time...

After restoring and building countless guns and knives for his customers, master blacksmith Daniel Casey decides that it's time to build a rifle for a...